Useful Information


Physical Properties of Elements

Foundry Terminology

Pattern Shrinkage Allowance


 

Physical Properties of Elements

Element

Symbol

Atomic Weight

Density Lbs./ cu. In.

Melting Point Fahrenheit

Melting Point Centigrade

Aluminum

Al

26.98

0.0975

1220

660

Antimony

Sb

121.76

0.2391

1167

630

Arsenic

As

74.91

0.2070

Sublimes

Sublimes

Beryllium

Be

9.013

0.067

2332

1277

Bismuth

Bi

209

0.3541

520

271

Boron

B

10.82

0.085

4172

2300

Cadmium

Cd

112.41

0.313

610

321

Calcium

Ca

40.08

0.0560

1540

838

Chromium

Cr

52.01

0.260

3407

1875

Cobalt

Co

58.94

0.322

2723

1495

Copper

Cu

63.54

0.032

1981

1083

Gold

Au

197

0.698

1945

1063

Indium

In

114.82

0.264

313

156

Iron

Fe

55.85

0.284

2797

1536

Lead

Pb

207.21

0.41

621

327

Lithium

Li

6.94

0.0190

356.97

180.54

Magnesium

Mg

24.32

0.0628

1202

650

Manganese

Mn

54.94

0.270

2273

1245

Mercury

Hg

200.61

0.4894

-37.05

-38.36

Molybdenum

Mo

95.95

0.369

4730

2610

Nickel

Ni

58.71

0.322

2647

1453

Phosphorus (yellow)

P

30.95

0.066

111.4

44.1*

Platinum

Pt

195.09

0.775

3217

1773

Potassium

K

39.1

0.031

146.7

63.7

Rhodium

Rh

102.91

0.447

3571

1966

Selenium

Se

78.96

0.174

423

217

Silicon

Si

28.06

0.084

2570

1410

Silver

Ag

107.88

0.379

1761

961

Sodium

Na

22.99

0.035

208

98

Sulfur

S

32.06

0.0748

246

119

Tellurium

Te

127.61

0.225

840

450

Tin

Sn

118.7

0.264

450

232

Titanium

Ti

47.9

0.163

3035

1668

Tungsten

W

183.86

0.697

6170

3410

Vanadium

V

50.95

0.220

3450

1900

Zinc

Zn

65.38

0.258

787

419

Zirconium

Zr

91.22

0.234

3366

1852

*Ignites in Air 34 degrees C

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Foundry Terminology

Casting: A process where molten metal is poured into a mold and solidification is allowed to take place.

Draft: Taper on vertical faces of a pattern to allow its removal from the mold without tearing the mold walls.

Parting Line: The point where the pattern is split horizontally to allow its removal from the mold.

Riser: A reservoir of molten metal that the casting can draw from to offset the shrinkage that is taking place as the metal solidifies.

Gate: Directs the molten metal from the runner into the mold cavity.

Runner: Trapezoidal shaped piece that runs horizontally to the mold cavity and connects the Sprue base to the gate(s).

Sprue Base (or well): Rectangular or cylindrical block that receives metal from the Sprue, reduces the velocity of the falling stream of metal and provides the transition from the vertical to the horizontal and send the metal into the runner system.

Sprue: A vertical passageway that takes the molten metal from the pouring basin to the runner.

Pouring Cup (or basin): Receives molten metal from the pouring ladle or crucible and directs it to the Sprue.

Flask: Metal or wooden boxes without a top or bottom that holds the pattern.

Core: A mass of sand placed within a mold to provide openings or shape.

Pattern: An original used as a form to produce duplicate pieces. Pattern dimensions are slightly enlarged to counteract the shrinkage of the casting as it solidifies and cools in the mold. Although patterns can be made in one piece, a complicated casting may consist of two or more parts.

Alloy: A mixture of two or more metals, Brass is an alloy of copper and zinc.

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Pattern Shrinkage Allowances

(Before specifying consult the pattern maker and foundryman)

Alloy

Pattern Dimension, in.

Type of Construction

Contraction, in./ft.

Aluminum

Up to 48

Open

5/32

49 to 72

Open

9/64

Over 72

Open

1/8

Up to 24

Cored

5/32

25 to 48

Cored

1/8 to 1/16

Brass

3/16

Bronze

1/8 to 1/4

 

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